Canada’s Leading Resistance Projection Welding Company

Resistance projection welding, or RPW, is a form of resistance welding where the electricity, force, and time are concentrated on raised segments (or projections) to join items together. This process has the benefit of forcing the welds to occur in very specific and tiny locations, and minimizing the dissipation of heat to the rest of the metal sheets.

Resistance projection welding can be found in the automotive industry, where screw-fastener parts such as nuts and studs (see above) are joined to metal sheet components. It is also found in cross wire and bar welding, or in day to day products such as shopping carts. As with resistance spot welding, the difficulties in welding aluminum, high strength steels and coated steels has encouraged Huys to look for simple solutions. Some of our answers to these challenges include ceramic pins, modular weld heads, SORPAS® weld simulations, and upside-down nut detecting electrodes.

Applications of Resistance Projection Welding Services

As a leading resistance projection welding company in Canada, Huys offers RPW services across various industries. Automotive manufacturers use resistance projection welding services to secure components like nuts and studs to metal sheets. This process also plays a significant role in manufacturing products we see daily, like shopping carts, wire grills, and parts requiring cross-wire welding. The exact placement and low-heat advantages of RPW make it ideal for these applications, delivering strong, efficient welds.

Huys’ Advanced Solutions in Resistance Projection Welding

Huys focuses on innovation to overcome challenges in resistance projection welding, particularly with complex materials like aluminum, high-strength steels, and coated metals. As a resistance projection welding company, we use solutions such as:

Why Choose Huys for Your Resistance Projection Welding Services?

Huys is recognized for high-quality resistance projection welding services that meet the rigorous demands of the automotive and manufacturing industries. Based in Ontario, Canada, we provide reliable solutions tailored to the unique needs of each client. Our experience and specialized technology make us the go-to resistance projection welding company for businesses seeking the best RPW solutions in Canada and beyond.

For more details on our resistance projection welding services, explore our full offerings.


Electrode Holders, Barrels and Bases by Huys Industries

Electrode Holders Barrels and Bases

Electrode Holders, Barrels and Bases Electrode holders barrels and bases are essential parts of the resistance welding system. Sometimes finding ...
Close up shot of Nut Welding Pins by Huys Industries

Locating Weld Pins & Sleeves

Huys has a selection of weld pin styles designed for any application. Along with our standard offering of locating weld ...

Modular Weld Heads

Quick Release Modular Weld Head Assembly Modular Weld Head Assembly Patent Numbers: US 10,434,596 B2 / CA 2619789, US 10,464,173 ...
Grounding Block

Projection Grounding Block Electrodes

Projection Grounding Block Swivel Patent Numbers: US 10,562,135 B2 / CA 3003977 Developed in partnership with Elite Welding Solutions, this ...
Resistance Welding Alloys

Resistance Welding Alloys

Huys offers the full range of copper and refractory resistance welding alloys for resistance welding components as specified by RWMA ...

Resistance Welding Electrodes

Huys has the knowledge and expertise to fabricate any standard or custom design for resistance welding electrodes. We solve welding ...

Resistance Welding Maintenance Tools

Resistance welding maintenance tools are essential to keep your welding machines running at peak efficiency, and ensuring you are producing ...
Huys Industries' selection of welding adapter heads provides solutions for diverse applications.

Shanks and Adaptors

Huys offers the full range of shanks and adaptors for weld caps and electrodes. We carry many types of standard ...
Laminated welding shunt without armour by Huys Industries

Shunts and Cables

Cable (without cover) Shunt (without armour) Huys supplies standard and custom shunts and cables to the resistance welding industries. Shunts ...
Welding Accessories

Welding Accessories

Huys carries a wide range of miscellaneous welding accessories for maintaining quality standards and maximizing efficiencies in maintenance departments ...
HWH Weld Controllers

Harms & Wende Weld Controllers

Huys is proud to supply the full range of Harms & Wende weld controllers in North America. This includes the ...
HWH Service and Repair

HWH Service and Repair

HWH Service and Repair Harms Wende Timer Huys is proud to serve as the HWH Service and Repair facility for ...
Sorpas Nut in 3D

SORPAS® FEA Weld Simulation

Sorpas Nut in 3D SORPAS® FEA Weld Simulation, developed by SWANTEC, is the most widely used software for the modeling, ...
Resistance Welding Training Courses - Training Manuals

Resistance Welding Training Courses

Training Manuals Training Manual Example Resistance welding is a trusted and cheap method of joining metal together.  The application of ...