Resistance spot welding is a process where heat from electrical resistance is used with force and time to weld metallic materials. The concentration of pressure and electricity in a small “spot” causes the two sheets of metal directly between the caps (seen above) to melt into a molten state. Once cooled, these sheets have been “spot” welded together. This process can be controlled to produce individual spot welds, or in a line (Seam Welding).

Resistance welding’s primary use is in the manufacture of automobiles, where the average car has some 5,000 spot welds. The rise of coated steels, high strength steels, and most recently hot stamped steels and aluminum in the automotive industry have presented challenges to this simple but effective joining method. Huys has over thirty-five years’ experience in resistance spot welding (RSW) and has developed effective solutions to these challenges with the help of SORPAS. These include our patented or patent pending TiCaps™, and Taper Tools™.

Huys employees serve on committees of the American Welding Society (AWS), Standards Council of Canada (SCC) as well as ISO committees for RSW. Huys has numerous patents and patents pending for advances in RSW and related technologies.

Applications of Resistance Spot Welding Services

As a leading resistance spot welding company in Canada, Huys specializes in RSW solutions for various industries, particularly the automotive sector. On average, each car contains about 5,000 spot welds, making RSW essential in vehicle production. However, advances in coated and high-strength steels, along with the use of aluminum, have presented challenges in traditional spot welding. These innovations require specialized resistance spot welding services to achieve the strength and quality needed for automotive and industrial applications.

Innovations and Expertise at Huys: A Top Resistance Spot Welding Company

Huys has over 35 years of experience in RSW, working continuously to address new challenges in the field. As part of its resistance spot welding services, Huys has developed patented solutions like TiCaps™ and Taper Tools™, designed to improve weld quality and performance on complex materials like hot-stamped steels and aluminum. Additionally, Huys’ involvement with industry standards through the American Welding Society (AWS), the Standards Council of Canada (SCC), and ISO committees further enhances its leadership as a resistance spot welding company.

Why Choose Huys for Your Resistance Spot Welding Services?

With a focus on innovation, reliability, and compliance with industry standards, Huys is recognized as one of the best resistance spot welding companies in Canada. Our resistance spot welding services offer precise, high-quality welds tailored to the specific needs of the automotive and manufacturing sectors. For more information, explore our full range of services and solutions in resistance spot welding.

Spot Welding Consumables

Electrode Holders, Barrels and Bases by Huys Industries

Electrode Holders Barrels and Bases

Electrode Holders, Barrels and Bases Electrode holders barrels and bases are essential parts of the resistance welding system. Sometimes finding ...
Taper Tool

Honing: Taper Tool™

Product Overview: Huys Taper Tool™ The Huys Taper Tool™ is a specialized tool designed to maintain and prolong the life ...
Grounding Block

Projection Grounding Block Electrodes

Projection Grounding Block Swivel Patent Numbers: US 10,562,135 B2 / CA 3003977 Developed in partnership with Elite Welding Solutions, this ...
Resistance Welding Alloys

Resistance Welding Alloys

Huys offers the full range of copper and refractory resistance welding alloys for resistance welding components as specified by RWMA ...
Close up shot of resistance welding caps by Huys Industries

Resistance Welding Caps/Tips

Male and Female Weld Caps - Available coated (pictured) and uncoated Huys manufactures and supplies millions of machined and cold-formed ...

Resistance Welding Electrodes

Huys has the knowledge and expertise to fabricate any standard or custom design for resistance welding electrodes. We solve welding ...

Resistance Welding Maintenance Tools

Resistance welding maintenance tools are essential to keep your welding machines running at peak efficiency, and ensuring you are producing ...
Huys Industries' selection of welding adapter heads provides solutions for diverse applications.

Shanks and Adaptors

Huys offers the full range of shanks and adaptors for weld caps and electrodes. We carry many types of standard ...
Laminated welding shunt without armour by Huys Industries

Shunts and Cables

Cable (without cover) Shunt (without armour) Huys supplies standard and custom shunts and cables to the resistance welding industries. Shunts ...

TiCaps™

Male TiCaps Female TiCaps Patent Numbers: US 7,538,294 B2 / CA 2,507,796 / CN ZL200680000498.5 The patented Huys TiCap™ welding ...
Welding Accessories

Welding Accessories

Huys carries a wide range of miscellaneous welding accessories for maintaining quality standards and maximizing efficiencies in maintenance departments ...
HWH Weld Controllers

Harms & Wende Weld Controllers

Huys is proud to supply the full range of Harms & Wende weld controllers in North America. This includes the ...
HWH Service and Repair

HWH Service and Repair

HWH Service and Repair Harms Wende Timer Huys is proud to serve as the HWH Service and Repair facility for ...
Sorpas Nut in 3D

SORPAS® FEA Weld Simulation

Sorpas Nut in 3D SORPAS® FEA Weld Simulation, developed by SWANTEC, is the most widely used software for the modeling, ...
Electrode Redressing

Electrode Redressing

Electrode Redressing While most welding consumables are considered scrap once they can no longer perform, with proper training and systems ...
Resistance Welding Training Courses - Training Manuals

Resistance Welding Training Courses

Training Manuals Training Manual Example Resistance welding is a trusted and cheap method of joining metal together.  The application of ...