LEW coating
LEW coating
Automated LEW Head
Automated LEW Head

The Low Energy Welding (LEW) is a direct current electrode positive (DCEP) micro-arc welding process, where high current, short duration pulses facilitate the flow of electrons from the substrate to the electrode. The flow of electrons interacts with gaseous ions in the intermediate distance forming a plasma arc. Material is deposited as molten material from the electrode, impinging on the substrate forming a metallurgical bond. The material is deposited via a moving applicator and ground, which transfers the electrical signals and facilitates relative motion through the use of rotation, linear motion or vibration to prevent the electrode sticking to the surface.

Huys designs, manufactures, sells, and supports low energy welding equipment (LEW) which provide the following capabilities:

  • True metallurgical bond with substrate
  • Substrate remains near ambient temperature; reduced or no HAZ, eliminating distortion and stress
  • Micro-scale additive manufacturing process
  • Dissimilar materials can be joined
  • Produces consistent, thin layers
  • Surface modification for hardness, wear resistance, corrosion resistance, friction, etc.
  • Overlay for repair worn, corroded, defective components
  • Shielding gas is applicable to eliminate oxidation in the process
  • Potable for field operation
  • Applicable for integration of automated system

You can also find more of our literature on our articles page



Here is an introductory video to the LEW process

Example Application 1: Surface Modification of Stainless Steel with Molybdenum Coating for Corrosion Resistance

Molybdenum coating of steel
Molybdenum coating of steel

Mo coated 304 stainless exhibits excellent corrosion resistance to 5% NaCl solution.  It corrodes 350 times slower than 304 SS, and four times slower than DSS 2205.

Example Application 2: Repair of 6061 Aluminum Alloy 6061

Aluminum Repair
Aluminum Repair

LEW Universal Power Supply

Low Energy Welding Equipment (LEW)

LEW Universal Power Supply Huys designs, manufactures, sells, and supports low energy welding equipment. Low Energy Welding (LEW) is a ...
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As experts in the resistance welding and manufacturing industry for many years, our well trained and experienced consulting staff can ...
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